Finding the innovative approach: recycling PolyAl into filament for 3D printing
Our commitment to collecting and recycling used beverage cartons led to a successful collaboration between prominent recycler Ecorevive and Maip Compounding, owner of the Italian brand Filoalfa®.
Together, they created ALFAPAK 3D, a filament made from recycled PolyAl1 (polyethylene and aluminium) derived from the recycling process of used beverage cartons.
New ways for using PolyAl
In order to drive sustainability efforts, we are committed to discovering novel approaches for repurposing PolyAl components from recycled carton packages. The important aspect of the process is to locate suitable partners who can transform these components into top-notch filaments.
Innovation in 3D printing
The colleagues at Tetra Pak Italy played an essential part in finding suitable partners for the project. Ecorevive SRL, which specialises in converting non-fibre components of paper mills into recycled PolyAl-based granules, was the perfect collaborator.
Maip Compounding also contributed their expertise in compounding and producing a filament suitable for conventional 3D printers. Together, they created ALFAPAK 3D.
New products from used beverage cartons
ALFAPAK 3D is a filament made mostly from recycled PolyAl obtained from used Tetra Pak packages. This product is a testament to Tetra Pak's commitment to promoting sustainability and circularity.
It offers exciting possibilities for 3D printing applications, especially in outdoor settings, thanks to the inherent weather-resistant qualities of the base material, PolyAl. The story behind the filament's production, from the recycling process to its practical use, is a compelling example of sustainable practices that align with Tetra Pak's dedication to environmental responsibility.
Potential for further development
The use of filament in 3D printing has a lot of potential for further research and development. Tetra Pak is dedicated to helping explore new ways to create valuable products from recycled PolyAl. Through innovative collaborations, the company strives to achieve circularity of cartons, promoting sustainability and having a positive impact on the environment.
Potential for further development
The use of filament in 3D printing has a lot of potential for further research and development. Tetra Pak is dedicated to helping explore new ways to create valuable products from recycled PolyAl. Through innovative collaborations, the company strives to achieve circularity of cartons, promoting sustainability and having a positive impact on the environment.
1The non-fibre component of carton packages is known as polyAl, which designates the layers of polyolefins and aluminium being used as barrier against oxygen and humidity to protect the food content in aseptic carton packages.
