With producers and consumers alike becoming ever-more focused on climate change and the need for greater sustainability, food packaging has had to evolve to meet this growing demand. Tetra Rex has always been a pioneer in this regard, and continues to deliver – from using plant-based polymers derived from sugarcane to greater efficiency when it comes to transportation and storage, here’s how Tetra Rex delivers on the need for sustainability.

A fully renewable package

Tetra Rex is made of fully renewable material – its three layers consist of paperboard sandwiched between an internal and external layer of polymers derived from sugarcane, while the cap and neck are made of plant-based HDPE (high-density polyethylene) and LDPE (low-density polyethylene).

Material layers Tetra Rex carton package

Plant-based caps and openings

Plant-based HDPE (high-density polyethylene) and LDPE (low-density polyethylene) for the cap, neck, and coating come from a non-food substance derived from sugarcane. They further lower a package’s carbon footprint1 and increase its renewable content, but have the same consumer functionality and recyclability as standard caps.

 

167% less COcompared to equivalent fossil-based cap

Plant-based cap on Tetra Rex carton package

Plant-based plastic derived from sugarcane ethanol

Sugarcane has numerous benefits. It breaks fossil dependency and reduces climate impact, and as a crop with a high yield, less land is needed. We also don’t source sugarcane from high-value land, meaning there is no impact on food production.

Segregated plant-based PE reduces CO2 emissions per pack

A Tetra Rex package made of plant-based packaging material with a plant-based opening has a 34% lower CO2 footprint2 compared to a standard fossil-based Tetra Rex, a reduction that’s verified by the Carbon Trust.

 

2 Source: based on publicly available LCA from Braskem, November 2013.

Tetra Rex plant-based, CO2 icon

Physically segregated material allows stronger claims

Using physically segregated bioplastics – physical segregation between fossil and renewable plastics production – allows you to make greater certifiable claims about your package, such as measurable plant-based content and CO2 footprint reduction.

Tetra Rex carton and magnifying glass icon

Eligible to carry the Bonsucro and the FSC™ on-pack labels

The Bonsucro on-pack label certifies the responsible sourcing of sugarcane, while the FSC™ on-pack label certifies that the paperboard comes from well-managed forests and other controlled sources.

 

The Bonsucro certificate code of Tetra Pak is PBN-BSC-ChoC-012970
Tetra Pak’s FSC license code is FSC™ C014047

 

Tetra Rex carton with FSC logo

Grown by Braskem, in Brazil

Braskem is the only commercially viable source for fully renewable plant-based polyethylene. Their sugarcane is grown mainly on degraded pasture land, so it does not compete with food production, and the material is traceable through the entire supply chain – no palm oil or animal fat is added or used anywhere in the process.

Tetra Pak® Craft packaging material effect

This effect consists of 100% unbleached board fibres, available with plant-based polymers. The fibres are traceable throughout the supply chain.

Tetra Rex filling machines – low utility usage and low waste

The new generation of Tetra Rex filling machines give you a fast, flawless filling process for the broadest range of products, including minimised overfilling with an accurate fill system (fill accuracy: ±1 gram / standard deviation: < 0.5 gram) and more efficient utility consumption such as water and electricity.

Tetra Pak TR/G7

Tetra Pak® TR/G7

Tetra Pak® TR/G7 is a low cost, easy-to-operate high performance filling machine for chilled distribution. Designed for for Tetra Rex® carton packages.

Tetra Pak TR/27 XH

Tetra Pak® TR/27

High performing filling machine producing Tetra Rex gable top cartons for chilled products with extended hygiene. Secure food safety with best-in-class hygiene

Tetra Pak TR/28 XH, Tetra Rex filling machine

Tetra Pak® TR/28

High-capacity filling machine producing Tetra Rex gable top cartons for chilled products with extended hygiene. Secure food safety with best-in-class hygiene.

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