Ice cream sticks creation – and more
With Tetra Pak, you have access to the highest capacity ice cream manufacturing lines for production extrusion and moulding, enabling you to produce ice creams of any size, shape and combinations of flavour layers.
Best-practice lines for ice cream sticks
High efficiency extrusion line
High capacity extrusion line for 27,000 sticks/hr
Guaranteeing production of 27,000 stick, sandwich, cones or wafer cups per hour, this high-capacity extrusion line is designed for product versatility and high volume production. It incorporates the highest performing freezing, extrusion and wrapping technologies.
The world's highest capacity extrusion line
High capacity extrusion line for 43,200 sticks/hr
Guaranteeing production of 43,200 sticks or sandwich products per hour, this is the latest high-capacity extrusion line from Tetra Pak. It incorporates the highest performing freezing, extrusion and wrapping technologies and offers exceptional precision in dipping and transfer. All this means producers can enjoy the lowest cost per product.
High capacity and low cost, even for complex products
High capacity linear moulding line for 43,000 sticks/hr
A robustly designed and highly automated linear moulding line that combines the highest capacity, at the lowest possible production cost. Thanks to extended freezing times, it can be used to produce a wide range of moulded ice cream products including complex, multilayer products.
Get the most out of your ingredients
High capacity rotary moulding line for 28,000 sticks/hr
This is a robustly designed and highly automated rotary moulding line that enables the highest production capacity at the lowest production cost. It can produce of a wide range of moulded products. This example shows 16-lane production set-up. However, a configuration of up to 28 lanes for up to 42,000 products per hour is possible.
The extrusion line that grows with your business
Medium capacity extrusion line for 18,000 sticks/hour
For business with growth aspirations, this medium capacity line offers your business the change to develop in several ways. Starting with a relatively low initial investment, you can increase production capacity or add more product types, develop more complex products and increase automation as you grow.
For quick product changeovers
Medium capacity rotary moulding line for 15,000 sticks/hour
This is a sturdily built rotary moulding line that offers highly reliable production of the full range of moulded ice creams. Thanks to exceptionally high yield on ingredients (less than 2% in product losses), it enables a low operational cost per unit. The line is also designed to ensure gentle and hygienic handling of products during lay down and wrapping.
High product versatility for entry level customers
Small capacity rotary moulding line for 10,000 sticks/hour
This is a sturdily built rotary moulding line that offers highly reliable production of the full range of moulded ice creams. It is designed for gentle and hygienic handling of products during lay down and wrapping, and can be configured with either a single or multilane wrapper.
Ice cream line solutions for you
Produce your type of ice cream – our line solutions offer reliable, consistent output and quality, regardless of desired production capacity or type of product.
Relevant equipment for ice cream sticks
Explore the link below to discover all the equipment and tailored solutions you need for delicious ice cream sandwiches.
Consumers want perfect products every time, and mixing is a key part of ensuring this. Our extensive line of equipment will help you master this critical step.
There’s no limit to consumer demand for ice cream experiences. A tightly controlled freezing process enables our technologies to handle thousands of recipes.
Gently dipping and transferring ice cream is difficult. Our units excel in all areas – including transfer to wrapping thanks to automatic speed adaptation.
Ice cream and frozen ice cream desserts can contain a wide variety of ingredients, ranging from vegetable oils, butterfat and milk to powders and plant-based sources. A mix preparation plant mixes and processes these effectively to ensure full downstream functionality.
Adding chocolate, caramel or other liquids is a great way to enrich ice cream. Trust our pumping and enrobing solutions to deliver ingredients right every time.
Colours, flavours, vitamins and more benefit from aseptic dosing. Our dosing solutions meet any need – from same-ingredient dosing to injections before filling.
Extrusion is the method whereby ice cream is forced out through a tube and sliced into sections with a wire.
Ice cream mix is poured into a mould so that it acquires the shape of the mould when frozen. The moulding process delivers a fully frozen product – no hardening tunnel needed.
To ensure the right texture, our hardening equipment delivers rapid, efficient cooling, accelerated by ‘wind chill’ directly on products. Up to 20% less energy.
Handling involves a series of different steps in the ice cream production process. The three key functions are take-up, dipping and lay-off (i.e. when the coating is dried).
A pneumatic drive is standard in this unit, but it can also be delivered with a patented servo controlled stick inserter drive. This enables full control over insertion speeds and forces, even at high speeds. It also consumes less power and prevents sticks from getting damaged.
