The magic inside our Tetra Pak® High Shear Mixer for cold emulsions
The magic inside our Tetra Pak® High Shear Mixer for cold emulsions
WHAT OUR SOLUTIONS DO FOR YOU
Mayonnaise is a cold sauce with a thick texture and a rich flavour – an oil-in-water emulsion containing vegetable oil, egg yolks and spiced water. The sauce is used as spreads on sandwiches and burgers, the creamy base in cold salads, dip for French fries and much more.
Consumer preferences for taste, texture and appearance vary considerably and are highly dependent on country and region, with traditions in some cases extending back for 250 years. As a result, the mayonnaise variants in production are numerous. Add the web of local codes for naming, labelling and formulation and throw in ever-changing consumer trends, and the challenges of mayonnaise producers become obvious.
1. IMPROVE PERFORMANCE
Fully automated, advanced mixers for quality mayonnaise and dressings at Salsa Rica
Getting the right taste and texture
2. FUTURE-PROOF PRODUCTION & TRENDS
How to easily achieve perfectly smooth and creamy mayonnaise and dressings
Join us at our Tetra Pak Mixing Product Development Center, where we take an in-depth look at how our High Shear Mixer features enable you to create any cold emulsion, even with reduced fat content.
How to easily achieve perfectly smooth and creamy mayonnaise and dressings
Join us at our Tetra Pak Mixing Product Development Center, where we take an in-depth look at how our High Shear Mixer features enable you to create any cold emulsion, even with reduced fat content.
3. LINE SOLUTIONS & KEY ENABLERS
Best-practice Line Solutions for Mayonnaise & Dressings
Best-practice Line Solutions
We believe that your optimal solution is one that matches your specific production needs today and for the future – to make you more innovative, more effective and more competitive. And we believe that this optimal solution is born in applying our vast knowledge and complete range of innovative technology for food production in a close partnership with you.
Download – Best-practice lines for mayonnaise & dressings
Batch Production Cold Emulsion Line
This line allows you to produce a great variety of safe, high quality cold emulsions – from mayonnaise to salad dressings, all with fresh homemade taste and colour. The recipe-specific shear rate in mixing achieves desired product characteristics consistently. Our line enables production with exceptional quality, versatility and efficiency.
Semi Batch Production with Part Products Pasteurisation Line
This line brings mayonnaise and dressings to the next quality level. It allows you to produce natural products without preservatives or additives, with minimised fat content and maximised taste. The recipe-specific shear rate in mixing and optimised heat-treatment achieves the desired product characteristics with high production efficiency. Our line enables safe production with exceptional quality, versatility and efficiency.
Continuous Production with End Product Pasteurisation Line
This line allows you to produce higher complexity products: low fat recipes, no preservatives, including particles. Gentle processing prevents the breakdown of particle shape and maintains even distribution. The recipe-specific shear rate in mixing, gentle blending of particles and optimised temperature program achieves the desired product characteristics. Our line enables safe production with exceptional versatility, quality and efficiency.
Line Solution Key Enabler: High Shear Mixer
Tetra Pak® High Shear Mixer
Fast and reliable ingredients mixing
A complete mixing solution, the efficient mixing system reduces mixing time and produces homogeneous and lump-free products of superior quality, easily adaptable to a wide variety of ice cream recipes and enables quick and easy product changes.
Capacity: 5,000 – 40,000 l/hr
Applications: Perfect for all kinds of mayonnaise, cold emulsion sauces, dips and dressings.
High Shear Mixer Dedicated to Cold Emulsions
Designed to give you unprecedented flexibility, consistent quality and maximum yield, all at the lowest TCO. Our range of high shear mixers greatly increases the efficiency of mayonnaise and cold emulsion production – saving time and energy and ensuring that costly ingredients are fully utilized. Quality parameters such as appearance, taste and mouthfeel are tightly controlled, so you can precisely replicate an existing product, and produce it at a lower cost.
Features
• Dynamic HS mixing head
Patented technology gives full control over product quality parameters allowing high and low shear mixing in the same process
• Double-shaft agitator
Ensures a homogenous end-product regardless of viscosity
• Unique mixer design
Ingredient introduction 4-5 faster than standard equipment via the main body of the mixing vessel rather than the mixing head.
• Vacuum System
Allows rapid ingredient introduction and product deaeration
Options
- Multi-Stage Head
- Twin-screw pump
- Control of ingredient inlet and product outlet
- Bin lifter
- Pressure Vessel
- Direct steam injection
- Vibrating powder hopper
4. RESOURCES
3 global food trends and the challenges they pose for mayonnaise producers
Everything you need to know about high-quality mayonnaise
Fully automated, advanced mixers for quality mayonnaise and dressings at Salsa Rica
