Best-practice ice cream high-capacity extrusion lines

With the highest capacity in the world, our high-capacity extrusion lines can produce up to 43,200 ice cream products per hour. The lines allow great flexibility in switching between sticks and sandwiches, as well as handling up to 4 flavours and up to 12 different coatings. 60% more products can be produced with only 44% more energy which give reduced operational cost as well as improved environmental impact.

With our high-capacity extrusion lines, manpower costs are also reduced by 40%. Thanks to automation of previously manual operations, thanks to easy supervision and thanks to easy machine access for cleaning and maintenance, only 3 operators are needed

Our new, robust lines are based on the best proven solutions in the industry. And these new lines reach a whole new level of extrusion technology innovation, with:

  • Optimal hardening thanks to intelligent product placement and evaporator design
  • A smart combination of robot technology and mechanical design
  • Computer-based synchronization of machines High process repeatability thanks to the computer controls

How it works

The lines consist of well-known modules such as the Tetra Pak® Continuous Freezer A2, the Tetra Pak® Automatic Stick single unit, combined with new modules mostly built on well-known technology such as our Tetra Pak® Multilane Wrapper A2 (which now has additional lanes), Tetra Pak® Extrusion Tunnel A3 (which features an additional row of products, making a total of 4 rows), and the Tetra Pak® Dip and Transfer unit A3, where robustness and operator-friendliness are outstanding.

View ice cream equipment below

How it works, ice cream extrusion line

Ice cream equipment

Tetra Pak Continuous Freezer A2

Ice cream freezing

Ice cream freezing

There’s no limit to consumer demand for ice cream experiences. A tightly controlled freezing process enables our technologies to handle thousands of recipes.

Processing equipment Handling

Handling

Handling

Gently dipping and transferring ice cream is difficult. Our units excel in all areas – including transfer to wrapping thanks to automatic speed adaptation.

Ice cream extrusion line

Ice cream extrusion

Ice cream extrusion

For novelty ice creams, extrusion is the way to go. Our equipment is almost twice as fast as competitor solutions, meaning better ROI and profitability.

Tetra Pak Multilane Wrapper A4

Wrapping for ice cream

Wrapping for ice cream

Tetra Pak wrappers offer superior hygiene and cost-reducing benefits from precision placement and cutting to the ability to handle very thin wrapping.

Highest performance at lowest cost

Best-practice high-capacity extrusion lines

Discover Tetra Pak’s high capacity extrusion line, which not only lowers environmental impact, but also elevates ice cream production. Because it also improves precision, your dipped ice cream looks even more delicious. View video and find out more
Highest performance at lowest cost

Best-practice high-capacity extrusion lines

Discover Tetra Pak’s high capacity extrusion line, which not only lowers environmental impact, but also elevates ice cream production. Because it also improves precision, your dipped ice cream looks even more delicious. View video and find out more

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