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DESSERTS & FRUIT PREPARATIONS

Wide range of applications, rice puddings and custards

Fruit preparation and others, e.g. non-dairy cream

Exceptional performance in dessert production

Performance guaranteed

We guarantee the performance we promise, covering key performance indicators based on your production scenario:

  • Particle integrity
  • Product losses
  • Production time
  • Product changeover time
  • CIP cycle time
  • Temperature stability
  • Capacity stability

Unleash your innovation in product development centers

  • Ten PDCs worldwide at your service
  • Highly flexible industrial pilot-plant facilities
  • Cost-effective product trials and in-house tests
  • Experienced food technologists and engineers
  • Processing, packaging and powder handling equipment
  • Global experience and application expertise
  • Close collaboration, full confidentiality

Customised service solutions

We provide customized service solutions to maximize your operational excellence, minimize your cost and environmental impact, and ensure the right product quality every time, throughout the lifecycle of your operation.

Upgraded flexibility enables future-proof production solutions


  • Batch line
  • Continuous line
  • Continuous particulate line

Desserts and fruit preparations – sweet sensations

Many people love the luxury of ending their meal with a sweet dessert. But with a growing health trend, there’s demand for nutritional, slim-line desserts with low fat content.

Puddings, mousse, jellies, compotes and sauces. The dessert market is growing rapidly. Many new product concepts are landing on the shelves, where ready-to-serve single portions are particularly popular.

Desserts and fruit preparations – sweet sensations

Many people love the luxury of ending their meal with a sweet dessert. But with a growing health trend, there’s demand for nutritional, slim-line desserts with low fat content.

Puddings, mousse, jellies, compotes and sauces. The dessert market is growing rapidly. Many new product concepts are landing on the shelves, where ready-to-serve single portions are particularly popular.

WHAT OUR SOLUTIONS DO FOR YOU


Depending on the type of product you are producing, you may need specialist equipment with an extremely high level of hygiene. We have processing solutions that handle everything from simple to complex recipes from bakery fillings and custards to rice-based or aerated desserts.
 

1. IMPROVE PERFORMANCE

Orkla foods - Biggest in the Nordic region

Orkla Foods makes 18,000 tonnes of jam, marmalade and sauce every year. Five new customised Tetra Pak® Food Processors are making production more flexible and maintenance easier than ever before.
Quantum tetra pak calculation

Quantum Heat Exchanger Calculator Tool

The complexity of selecting a tailor-made tube heat exchanger is made simple by Quantum. This software tool doesn’t just do thermal calculations, it designs the unit down to the last nut and bolt, based on your specific requirements.

Quantum is a selection and design tool for the complete range of Tetra Pak® Tubular Heat Exchangers including product-to-product (P2P) designs. It is based on knowhow compiled over more than 20 years by Tetra Pak. Just as an example, it can import data from Tetra Pak’s database containing readings for 8,000 different fluids used in the food industry.

Quantum can do thermal calculations based on the rheology of a specific fluid. The heat coefficient varies depending on the fluid and whether it contains particles or not. The software even takes into account the average room temperature in the plant, as this affects performance.

2. DESSERT APPLICATION & TRENDS

Based on our specialized food production and technology expertise, our optimal production solutions meet your needs, with competitive and guaranteed performance, and enable you to meet growing retailer and consumer demands for high quality, healthy and low-calorie products.

Our optimal solutions enable you to produce a wide range of desserts – from puddings, custards, bakery fillings, jellies and mousses to porridges and rice-based desserts. We enable your flexibility in packaging and processing options, whether it is for chilled or ambient distribution.

Growing trends in dessert production

•  Wholesome desserts that contain more fruit, less fat and fewer additives – enabling healthy snack alternatives


•  Targeted offerings to specific consumer groups, such as children or athletes
•  Ready-to-eat desserts for on-the-go consumption
•  High quality desserts that taste natural and homemade
•  Growing demands for greater variety and premium brands
•  Product examples: puddings & custards, rice-based desserts, bakery fillings, mousse, jellies, compotes, sauces and aerated desserts.

DESSERT LINE SOLUTIONS

Best Practice Line Solutions for Desserts

Best-practice Line Solutions

We believe that your optimal solution is one that matches your specific production needs today and for the future – to make you more innovative, more effective and more competitive. And we believe that this optimal solution is born in applying our vast knowledge and complete range of innovative technology for food production in a close partnership with you.​​

Download – Best-practice lines for desserts

Desserts - Batch Line

This line handles production of emulsified, high viscous and small particulate desserts. It allows you to produce a greater variety of high quality desserts – from puddings and custards to bakery fillings – with fresh homemade taste and colour. The recipe-specific shear rate in mixing and optimised heat treatment achieves the desired product characteristics. Our line enables production with exceptional quality, versatility and efficiency.​

Download PD leaflet - Tetra Victenso™ batch line

Desserts - Continuous High-Viscous Desserts Line

This line handles production of smooth, high viscous products. It allows you to produce a greater variety of products that taste homemade – such as jellies, custards and puddings without preservatives or additives and with minimised fat content and maximised taste. The recipe-specific shear rate in mixing and optimised heat treatment with high product velocity achieves the desired product characteristics. Our line enables robust, safe production with exceptional ​​quality, versatility and efficiency.

Download PD leaflet - Tetra Victenso™ continuous high viscous line

Desserts - Continuous Rice and Desserts Line

This line handles production of a wide variety of high viscous desserts, including particulate rice desserts. It allows you to produce natural products without preservatives or additives and rice desserts with a naturally bright white colour, homogenous consistency and texture and maximised taste. The recipe ​specific cooking time achieves the desired product characteristics thanks to optimised heat treatment and accurate in-line rice dosing. Our line enables production with exceptional quality, versatility and efficiency.​

Download PD leaflet - Tetra Victenso™ continuous rice and desserts line

Desserts - Continuous Smooth Desserts Line

This line handles production of smooth desserts. It meets demands for a greater variety of safe, wholesome desserts with delicious homemade taste. The recipe-specific shear rate in mixing and the direct heating and cooling technology – which minimises heat load and preserves the fresh taste – achieves the desired product characteristics. Our line enables safe production with exceptional quality and efficiency.

Download PD leaflet - Tetra Victenso™ continuous smooth line

Desserts - Continuous Desserts Line

This line handles production of smooth to small particulate products. It allows you to produce a broad range of desserts – natural products that taste homemade without preservatives or additives, with minimised fat content and maximised taste. The recipe-specific shear rate in mixing and optimised heat treatment achieves the desired product characteristics. Our line enables safe production with exceptional quality, versatility and efficiency

Download PD leaflet - Tetra Victenso™ continuous desserts line

3. FRUIT PREPARATION APPLICATIONS & TRENDS

Fruit preparation production worldwide is developing in two areas – fruit preparation producers face demands for more value-added products to add to yoghurts, desserts, ice creams and baked goods, and smaller industrial fruit producers are capitalizing on the opportunity to invest in batch lines to extend the value of their fresh fruit. This places high demands on production to be more innovative in diversifying flavours and ingredients, and more cost-efficient in production, in order to offer industrial customers cost-efficient fruit preparations. Each fruit preparation also has unique properties, which places special demands on processing techniques.

Based on our specialised food production and technology expertise, our line solutions enable you to produce a wide range of fruit preparations efficiently and unleash your product innovation.

Growing trends in fruit preparation

•  Focus on wellness and health with high quality spreads and fruit snacks that taste natural and homemade and contain more fruit, less sugar and fewer additives


•  High quality niche products – differentiated, added-value and premium products
•  Increasing consumption of yoghurts, desserts, ice cream and baked goods containing fruit preparations
•  Products that prioritise low environmental impact
•  Product examples: marmalade & jam, fruit purees, coconut cream, yoghurt & ice cream flavourings and cake fillings.

FRUIT PREPARATION LINE SOLUTIONS 

Best Practice Line Solutions for Fruit Preparations

Best-practice Line Solutions

Our optimal solutions for fruit preparation production match product requirements with equipment, which we build and configure based on your recipes and needs and ensure the right composition of ingredients and processing parameters with competitive, guaranteed performance. Efficient dispersion of powders, gentle blending of fruit particles, efficient sugar penetration and efficient heat treatment meet your needs and enable you to meet growing demands from industrial customers as well as retailers and consumers.​

Download – Best-practice lines for fruit preparations

Fruit Preparations - Batch Particulate Line

This line handles particles up to Ø25 mm with excellent particle integrity. It allows you to produce a greater variety of safe, high quality fruit preparations – from jams to fruit fillings – with fresh homemade taste. It handles frozen fruit efficiently while preserving its quality. Gentle blending prevents the breakdown of particle shape and maintains even distribution. Optimised blending, sugar penetration and heat treatment achieves the desired product characteristics. Our line enables state-of-the-art batch production with exceptional quality and versatility.​

Download PD leaflet - Tetra Victenso™ batch particulate line

Fruit Preparations - Continuous Line

This line handles production of smooth to small particulate products. It allows you to produce a broad range of fruit preparations – natural products that taste homemade, without preservatives or additives, and with less sugar and maximised taste. The recipe-specific shear rate in mixing and optimised heat-treatment achieves the desired product characteristics with high production efficiency. Our line enables safe production with exceptional quality and efficiency.

Download PD leaflet - Tetra Victenso™ continuous line

Fruit Preparations - Continuous Particulate Line

This line handles particles up to Ø25 mm with good particle integrity. It allows you to produce a greater variety of fruit preparations – natural products without preservatives or additives – with homogenous texture, tasty fruit pieces and fresh taste. It handles frozen fruit efficiently while preserving its quality. Gentle blending of particles and the optimised temperature program achieves the desired product characteristics. Our line enables safe production with exceptional versatility, quality and efficiency.

Download PD leaflet - Tetra Victenso™ continuous particulate line

4. KEY ENABLERS 

Line Solution Key Enabler: Heat Exchanger

Coiled heat exchanger

Tetra Pak® Coiled Heat Exchanger

Tetra Pak® Coiled Heat Exchanger Maximize versatility and efficiency in heat treatment


A new generation coiled tubular heat exchanger designed to provide efficient heating and cooling of low to high viscous and smooth to particulate products.
  • Achieve unmatched product versatility
  • Secure excellent product quality and particle integrity – with uncompromising food safety
  • Maximize production and operational efficiency

Capacity: Product pressure up to 300 bar, media pressure up to 10 bar, media design temperature 165 deg C.


Applications: Ideal for an extensive range of products – from smooth, high viscous sauces and dairy desserts to chunky soups and jams with tasty fruit pieces up to 25 mm in diameter.

Features

•  High pressure rating up to 300 bar enables high capacity of high viscous products


•  Coiled mono-tube with only one inlet and one outlet connection ensure gentle mechanical treatment
•  Floating end through the bottom flange secures high hygiene and easy maintenance

Coiled heat exchanger

Options

Energy recovery feature that can cut energy consumption by up to 47%; saving up to 2,800 tons of steam, up to 2,600 megawatt hours on utility water and electricity and reduce carbon footprint up to 23% per year

Indirect UHT unit PFF

Tetra Pak® Indirect UHT unit PFF
with scraped surface heat exchanger

First-class food through first-class knowledge

Continuous, gentle indirect UHT treatment unit with scraped surface heat exchanger for viscous products, with or without particles, that keeps sensitive product in motion

  • High and consistent product quality and uncompromising food safety
  • Supreme flexibility and future proof
  • Low operating cost

  • Capacity: 1,000-1,500 l/h, others on request


    Applications: Rice puddings and desserts

Features

•  Inline blending ensures product quality with particles continuously and evenly distributed throughout the product to give exactly the right texture and colour


•  Advanced recipe handling for safeguarding product quality with Tetra Pak’s advanced automation system, cooking time, cooking temperature and filling temperatures and all be pre-set – minimizes the risk of human error
•  Tangential inlet for product handling allows the product to flow naturally through the heat exchanger
•  Built in scrapers ensure uniform heat transfer and prevents the product from fouling and thereby avoids a burned taste Integrated rotor lift
•  Integrated rotor lift facilitates inspections and maintenance which is easily operated with a handle at side of unit

Line Solution Key Enabler: Food Processor

Tetra Pak® Food Processor

Multi-functional processing equipment for prepared food.

•  The Tetra Pak® Food Processor achieves efficient processing of low to high viscous and smooth to particulate products. Suitable for batch production or product pre-treatment in a continuous line


•  Ingredients quality maintained thanks to gentle treatment
•  One machine to thaw, blend, deaerate, evaporate and cool product

Capacity: 300, 1200, 2500 l/batch

Applications: Fruit preparations, stews, vegetable dishes, soups and sauces with particles as well as desserts including rice product

Download - Tetra Pak® Food Processor
Coiled heat exchanger

Features

  • Suitable for many different products due versatile design which provides gentle treatment and perfect blending for high consistent product quality

  • Flexible control system provides choice of batch or continuous production

  • Minimized air incorporation and particle damage due to the horizontal helix-shaped agitator design which provides gentle processing of larger particles and provides even distribution of particles

  • The geometry of the horizontal tank is designed in such a way that the ratio between product volume and heating area is optimized. This is valid irrespectively of the actual product volume used, 1/2, 3/4 or full.

  • High and repeatable product quality due to recipe management which can be pre-set but also adjusted during production if necessary – by authorized operators

5. RESOURCES

R&R Ice cream - the topping of success

R&R Ice Cream brings tasty ice cream in sticks, cones, sandwiches, bars and tubs to European consumers. When the company started to produce its own sweet sauces with 2 mixing lines from Tetra Pak, it gained better quality control, flexibility and lower costs.

Orkla foods - Biggest in the Nordic region

Orkla Foods makes 18,000 tonnes of jam, marmalade and sauce every year. Five new customised Tetra Pak® Food Processors are making production more flexible and maintenance easier than ever before.