The ideal way to develop new products

What you can do

You can perform the tests on your own raw materials, with your own staff, and your own packaging options. This ensures valid small-scale testing results, which can easily be converted into industrial scale production. Depending on the application, the pilot plant can run batch or continuous production.

How to get started

  • A service engineer will train your staff for one or two days to familiarize them with the plant’s features and the scope for adjusting process parameters.
  • Membranes will be delivered together with the pilot plant.
  • Thorough plant cleaning instructions are provided.
  • Requirements

    The pilot plants require supplies of compressed air, steam, water, power, and possibly chilled water. The pilot plant lessee or owner is responsible for connecting the plant to the necessary utilites and product pipes. All plants are equipped with clamp connections for easy connection of hygienic pipes to all product and service equipment. Flow meters and regulators provide easy control of the flow to and from the plant, the concentration factor, and the plant temperature.

    Almost any application can be tested, including:

    • milk and fermented milk
    • sweet and acid whey
    • condensate
    • cheese brine
    • coconut water
    • rapeseed, grains, nuts, rice, soy
    • pea, potato juice and other vegetable liquids
    • fermented broth 
    • and many others
    Applications for membrane filtration
    Features

    Smooth and simple operation

    • Pilot plant design is simple, ensuring easy operation by anyone. The plants are equipped with swing bends for retentate and permeate and a fixed connection for the feed product. It is also possible to make either hose or pipe connections for all four plant designs, if required.
    • The pilot plants are equipped with a feed pump, a loop pump for recirculation, a small balance tank for collection of either permeate or retentate, and a discharge pump for the same product.
    • All process data is collected and can be extracted via a USB as a CSV file.
    • The pilot plants must be cleaned only with standard membrane filtration detergents added manually to the balance tank.
    • Additional functions, such as automatic CIP dosing and a separate prefilter, are available for purchase.
    • The ceramic pilot plant for microfiltration is designed for semi-automatic operation and is flexible with regard to pore size.
    shooting target with arrow

    Our range of pilot plants

    Spiral-wound Pilot Plant, Multi-purpose 60 bar from Tetra Pak

    Spiral-wound Pilot Plant, Multi-purpose 60 bar

    Spiral-wound Pilot Plant, Multi-purpose 60 bar

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane type: RO, NF, UF, MF
  • Feed capacity: 60 - 10, 600 l
  • Hold-up volume: 130-200 l
  • Pressure range: 1 - 60 bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Auto diafiltration: Optional with DF pump
  • Data logging: USB - CSV file
  • Size: 3 361 x 1 450 x 2 200 mm
  • Spiral-wound Pilot Plant, Multi-purpose 40 bar from Tetra Pak

    Spiral-wound Pilot Plant, Multi-purpose 40 bar

    Spiral-wound Pilot Plant, Multi-purpose 40 bar

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane type: RO, NF, UF, MF
  • Feed capacity: 600 - 1 500 l
  • Hold-up volume: 150 l
  • Pressure range: 1 - 40 Bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Data logging: USB - CSV file
  • Size: 2 640 x 1 250 x 1 940 mm
  • Plate and Frame Pilot Plant, Ultrafiltration from Tetra Pak

    Plate and Frame Pilot Plant, Ultrafiltration

    Plate and Frame Pilot Plant, Ultrafiltration

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane type: Flat Sheet
  • Feed capacity: 100 - 300 l
  • Hold-up volume: 110 l
  • Pressure range: 1-10 Bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Data logging: USB - CSV file
  • Size: 2 788 x 1 169 x 1 950 mm
  • Ceramic Pilot Plant, Multi-purpose from Tetra Pak

    Ceramic Pilot Plant, Multi-purpose

    Ceramic Pilot Plant, Multi-purpose

  • Automation mode: Batch, optional continuous
  • Automation: Semi-automatic
  • Membrane types: Ceramic with UTP or GP
  • Feed capacity: 68 - 1 225 l
  • Hold-up volume: 170 l
  • Pressure range: 1-5 Bar
  • Centrifugal pump: Pressure pump
  • Pressure source: Circulation pump
  • Heat exchanger: Multitube on/off valve
  • Auto diafiltration: Optional with DF pump
  • Data logging: USB - CSV file
  • Size: 1 850 x 1 450x x2 553 mm
  • Insights

    Test in our Product Development Centre or rent a pilot plant?

    Food producers are launching new products based on dairy, plant-based and alternative ingredients at a high pace to match consumer trends. What is most optimal: testing at Tetra Pak or renting a pilot plant?

    The key to success with product development is knowledge about the pre-treatment of the raw materials and about how the individual components of the raw material are separated with the greatest possible precision to be combined into new foods. Membrane filtration plays the main role in these processes.

    A great variety of filtration applications

    Contact our sales team

    Service engineers training

    Our sales teams are happy to answer any sales or product queries. Please fill out our form so we can better be of assistance.

    • 1 Purpose
    • 2 Request
    • 3 Contact

    Purpose of contact

    Please select one option

    Business area of interest

    Select one or more business areas
    Please select business area of interest

    Contact our sales team

    Summary

    Purpose of contact
    Business area of interest
    • 1 Purpose
    • 2 Request
    • 3 Contact

    Specific area of interest

    Please select one option

    Contact our sales team

    Summary

    Purpose of contact
    Business area of interest
    • 1 Purpose
    • 2 Request
    • 3 Contact

    Scope of request

    Please select one option

    Food category

      Please select one option
      Please select one option
      Please select one option
      Please select one option
      Please select one option
    Please select one option

    Contact our sales team

    Summary

    Purpose of contact
    Business area of interest
    • 1 Purpose
    • 2 Request
    • 3 Contact

    Specific area of interest

    Please select business area of interest

    Contact our sales team

    Summary

    Purpose of contact
    Business area of interest
    Specific area of interest
    Scope of request
    Food category
    • 1 Purpose
    • 2 Request
    • 3 Contact

    What describes your request the best

    Please select one option
    Please enter this field

    Contact our sales team

    Summary

    Purpose of contact
    Business area of interest
    Message
    Specific area of interest
    Scope of request
    Food category
    What describes your request the best
    Your role
    • 1 Purpose
    • 2 Request
    • 3 Contact

    Company information

    Please enter a valid work email
    Please enter this field
    Please enter this field
    Please enter this field
    Please enter this field
    Please select one option
    Please enter this field

    Thank you for your interest

    Your request has been submitted to our teams and we will be in touch shortly. Please click on the button below if you want to submit another request or if you have another query for us.