Benefits

Tetra Pak® Rotary Moulder 27 M3 for ice cream moulding

Tetra Pak® Rotary Moulder 27 M3 is a medium capacity high performance moulding unit for ice stick production.

 

Quick facts

Moulding unit for filling ice cream mixture into a mould, freezing and inserting sticks (and can apply a coating)

 

Capacity

Up to 15,000 products/hr

 

Applications

Moulded ice cream, sherbet or fruit juice ices on a stick.

rotary moulder 27M3 benefits
Tetra Pak® Rotary Moulder 27 M3

Medium capacity high performance moulding

  • 15,000 products/hr is possible thanks to the mechanically driven linear extractor
  • Handling to a multilane wrapper enhances hygiene
  • The single-piece mould table can be changed quickly and easily, enabling product flexibility
Tetra Pak® Rotary Moulder 27 M3

Features

Superior mould table

Superior mould table

For maximum durability and product safety

Our ice cream moulds are designed, manufactured and quality assured in order to withstand the harsh production environment and stress caused by frequent temperature fluctuations, all without jeopardising product quality and safety.

Extractor tong

Enhances the reliability of your production

This small but vital component takes hold of the ice cream stick and pulls the product up out of the mould. It can adapt automatically to find the stick, and pulled it up with sufficient force to guarantee the product is removed and never dropped. Typically a wear part, this tong has a documented lifetime of approximately 10 years, and is used in both rotary and linear moulding lines.

Mechanical drive 23/27 M2

Mechanical drive 23/27 M2

Enables rapid production - 28 strokes/minute

Designed to perform a precise sequence of movements, the mechanical drive on the extractor gives you reliable cam driven extraction, indexing, dipping and lay down.

Adaptable filling 27 M3

Adaptable filling 27 M3

Enables production of a variety of different products

The moulder can be fitted with a volumetric top filler, combination top filler, time elapse top filler, a time elapse pencil filler and back suction equipment. By changing the filling method (or sequence of filling methods) it is possible - and relatively simple - to produce a wide variety of products. Pre-set recipes in the automation system recognise and adapt to the filling method that is in place at any given time.

Nozzle plate 23/27 M2

Nozzle plate 23/27 M2

Ensures consistent product quality, and low costs

Brine is pumped at -40°C through the nozzles of the nozzle plate, ensuring contact with the entire surface of the mould. This carefully designed process gives the best possible heat transfer effect, making production economical and ensuring reliable product quality.

Linear extractor 27 M3

Linear extractor 27 M3

Increases production speed and enhances hygiene

By lengthening the drying time after dipping, this extractor makes dry coating possible. It comes with a multilane wrapper as standard, and consequently offers enhanced hygiene due to laying down the product by only touching the stick.

Options

Electric brine heater

Electric brine heater

In the absence of a steam supply

When there is no steam system at the production plant, an electric heater can be placed in the reservoir underneath the tank. This serves to heat the brine, which enables easy extraction from the mould.

Storage carriage 27 M3

Storage carriage 27 M3

For storing and transporting the mould table

The carriage is useful for transporting and storing your mould table safely when using a different table. It holds the moulds at an angle so the water drains off after cleaning.

Dry coater

Dry coater

Prevents stoppages and product waste

Dry coating is a critical process. If not handled correctly it can lead to errors, waste of expensive ingredients and down time. This optional new generation dry coater can be emptied on the fly, enabling production to continue uninterrupted, even if the chocolate is not at exactly the right temperature - such as, during the start-up phase.

Tetra Pak® Automatic Stick Multi

Tetra Pak® Automatic Stick Multi

Reliable performance and high yield

A servo driven conveyor belt prepares the sticks so they can be inserted in precisely the correct position in the product, thus enabling reliable performance and high yield. The unit runs at up to 30 strokes per minute and can also be equipped with a backup magazine so production continues uninterrupted, even if a stick is off spec.

Tong surveillance sensor 27 M3

Tong surveillance sensor 27 M3

Monitors production and enables rapid corrective action

The sensor checks that a product is always pulled up out of the mould when it should be. If it does not detect a product, the operator is alerted and can make adjustments.

Ice Cream Video Care

Ice Cream Video Care

Get full visibility of your ice cream line

Ice Cream Video Care lets you visually monitor inaccessible and “hidden” areas of ice cream production lines. Featuring up to 16 cameras, the solution enables improved quality control and troubleshooting – by making it easier to locate the root cause of quality issues, it becomes possible to reduce downtime and product waste. Ice Cream Video Care provides access to live video as well as recordings. 

Explore more moulding lines

ice cream processing line

Medium capacity rotary moulding line for 15,000 sticks/hr

Ice cream Product Development Centre

At the Tetra Pak Ice Cream PDC you can experiment with the latest ice cream processing solutions in a complete production environment at semi-industrial scale.

Explore our moulding range

Tetra Pak Linear Moulder 1500 A2

Tetra Pak® Linear Moulder 1500 A2

Tetra Pak® Linear Moulder 1500 A2

Tetra Pak® Linear Moulder 1500 A2 ice cream moulding machine, highest capacity on the market with multilane wrapping

Tetra Pak Rotary Moulder 27 A4

Tetra Pak® Rotary Moulder 27 A4

Tetra Pak® Rotary Moulder 27 A4

A high-speed unit for filling ice cream mixture into a mould, freezing mixture and inserting sticks, with options for dipping in coatings.

Tetra Pak Rotary Moulder 23 M2

Tetra Pak® Rotary Moulder 23 M2

Tetra Pak® Rotary Moulder 23 M2

Tetra Pak® Rotary Moulder 23 M2 is a moulding unit for filling ice cream mixture into a mould, freezing and inserting sticks (and can apply a coating)

Tetra Pak Rotary Moulder 35 A2

Tetra Pak® Rotary Moulder 35 A2

Tetra Pak® Rotary Moulder 35 A2

Tetra Pak® Rotary Moulder 35 A2 is a high-speed unit for filling ice cream mixture into a mould, freezing and inserting sticks (can also apply a coating

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