The case for perishable foods

Foods and beverages, such as milk, juice, and plant-based alternatives, are highly perishable and have a shorter shelf life than other food types. Ensuring food safety while continuing to lower the carbon footprint of the food value chain is imperative for the food industry.

Aseptic means free from microbiological contamination. Aseptic packaging systems can keep perishable liquid foods safe and flavourful and protect them from heat damage for six to twelve months without refrigeration or preservatives while retaining their colour, texture, taste, and nutrition.

Aseptic processing and packaging solutions can protect perishable foods, making them safely available to consumers and extending their shelf life over vast distances.

Learn more about our aseptic solutions

Sustainable packaging in the European Union

Today, 154 billion litres of perishable liquid foods, such as juices, milk and plant-based alternatives, are consumed in the EU each year1 – roughly 300 litres per person. The food industry chooses beverage cartons for about 59% of juices, 75% of milk and a major share of dairy alternatives in the EU2. If not aseptically processed and packed, perishables must be kept in the cold chain, with a shorter shelf life. 


European policymakers have recently revised the legislation regulating packaging for this type of food in line with the EU Green Deal3 ambitions aiming to make food systems sustainable and resilient while supporting reductions in food loss, food waste and carbon footprint.

The revision focuses on reducing packaging waste, increasing the reuse and recycling of packaging, and using plastic recycled content in packaging in line with the EU Circular Economy Action Plan and the European Green Deal objectives. By 2030, all packaging placed on the EU market should either be recyclable or reusable.

Top view of juice cartons

Packaging: Recyclable or Reusable?

To learn more about the environmental and economic impact of packaging perishable liquid foods in recyclable aseptic beverage cartons versus reusable packaging alternatives, we asked consultancy Steward Redqueen to undertake comparative studies for both milk and orange juice. These studies drew on data from six major European markets.

In the case of milk, the study found that switching from aseptic beverage cartons to reusable packaging alternatives could lead to increased CO2 emissions, higher milk prices for consumers and economic losses across the value chain, including for farmers. Click here to download the study.

The orange juice study similarly found that the switch could also increase CO2 emissions and consumer prices, possibly leading to a reduction in orange juice consumption and a market contraction.

Man holding a juice carton in front of a store shelf

Download our infographics to learn more

Aseptic filling technology combined with innovative packaging, including aseptic paper-based beverage cartons, keeps food and beverage safe and flavourful up to 12 months without the need for refrigeration or preservatives. Learn more about the importance of aseptic technology in protecting and preserving food.

pouring juice from carton to glass

Juice

Aseptic juice processing and packaging help extend the shelf life of perishable foods, safeguarding against microbial spoilage and quality deterioration.

girl drinking milk from carton

Milk

The way milk is subsequently processed, packed and handled throughout the value chain impacts food safety, shelf life, and the risk of food waste.

rice drink in tetra pak carton

Plant-based drinks

Plant-based beverages require specialised processing and packaging solutions. There are key food safety and availability considerations to address.

Why do European juice producers choose aseptic systems?

 

In juice production, the aseptic process of heat treatment, filling and packaging at the food producer maintains the absence of harmful microorganisms across the entire distribution chain until consumption8.

This helps extend the shelf life of perishable foods and beverages, minimising loss and waste.

Challenges without aseptic packages

A chart showing the decrease in shelf life of perishable foods

1. Shorter shelf life

1. Shorter shelf life

Food and beverages that would have been preserved by aseptic technology will no longer benefit from an extended shelf life. The shelf life of these perishable foods will go down from 6-12 months to 1-4 weeks if packaged using non-aseptic solutions.

An illustration of pathogens

2. Increased growth of pathogens posing a health risk

2. Increased growth of pathogens posing a health risk

Food and beverages need to be at pH <3.7 and kept at <4°C along the whole food value chain to exclude at least bacterial foodborne pathogens5,6. To achieve this today, without use of aseptic technology, would require a redesign of the entire perishable liquid foods distribution chain.

A chart showing the carbon footprint of beverage cartons

3. Carbon impact

3. Carbon impact

Due to their high share of renewable materials, aseptic beverage cartons score better from a climate impact perspective when compared to other packaging solutions, with a carbon footprint of only 83g CO2 equivalents per litre (eq/l) compared to 430g CO2 eq/l for single-use glass bottles, 156 CO2 eq/l for PET bottles and 100g CO2 eq/l for reusable glass bottles.

An image representing EU food waste per citizen

4. Increased risk of additional food waste

4. Increased risk of additional food waste

Keeping perishable foods safer for longer means the risk of food waste is lowered when compared to non-aseptic technologies. Each EU citizen already wastes 131 kg4 of food per year on average, and the likelihood is that this would increase without aseptic processing and packaging.

Going beyond food protection and waste reduction

Beverage cartons play a crucial role in global food systems, helping make food safe and available, everywhere. Through the use of renewable plant-based materials and post-use recycling, they help reduce the carbon impact while also contributing to food waste reduction.

Low-carbon packaging solution

Beverage cartons are a recyclable, low-carbon packaging solution essential for resilient supply chains. The share of renewable materials in cartons (70% on average) can lower their carbon footprint compared to alternatives7. Our plant-based portfolio featuring plant-based plastics is growing every year.

Recyclable materials

Beverage cartons are recycled at scale within the EU, at a >50% recycling rate with a commitment to increase this to 90% collected for recycling and 70% recycled by 2030. To that end, the industry has invested approximately €200 million into increasing recycling capacity in the EU and plans to invest a further €120 million by 2027. We are also investing €100 million per year to further enhance the environmental profile of food and beverage cartons.

Recycled content

Where suitable food-grade recycled plastic is available, increasing recycled or plant-based content in packaging can contribute to a circular economy9 without compromising food safety. Tetra Pak has pledged to incorporate a minimum of 10% recycled plastic, on average, across our carton packages sold in Europe by 2030. Innovative solutions will be required to increase recycled content in aseptic cartons. In 2022, we launched cartons with certified recycled polymers in the caps, tops and coatings of the packages.

Further reading

Tetra Pak Sustainability report FY23 front cover

Tetra Pak Sustainability Report

Our Sustainability Report provides a comprehensive picture of how we collaborate across the globe to contribute to the sustainable development of our industry.

Artistic illustration woman and people in various situations

Moving food forward

Today’s challenges demand new solutions for sustainable food. Since 1951, Tetra Pak has been making food safe and available to everyone, everywhere.

1Key figures on the European food chain, Eurostat, 2021.
22018 Liquid Fruit Market Report, AIJN, 2018; Impact assessment study of an EU-wide collection for recycling target of beverage cartons, ACE, 2022;
3A European Green Deal, European Commission, 2019.
4Eurostat, 'Food waste per capita in the EU remained stable in 2021'
5Extended shelf life milk-advances in technology, Rysstad and Kolstad, 2006.
6Growth of food-borne pathogens Listeria and Salmonella and sporeforming Paenibacillus and Bacillus in commercial plant-based milk alternatives, Klaudia Bartula, Máire Begley, Noémie Latour, Michael Callanan, FOOD MICROBIOLOGY, 2023.
7Supporting evidence - Environmental performance of beverage cartons, Circular Analytics, 2020
8Tetra Pak Orange Book.
9The circular economy is a systems solution framework that tackles global challenges like climate change, biodiversity loss, waste, and pollution. – Ellen MacArthur.