Quick facts

Tray tunnel system for ice cream cones

 

Tray tunnel system for the extrusion, shaping, filling and hardening of ice cream including Tetra Pak® Ice Cream Filler A3, pick and place transfer system and cone off-loader system.

 

Capacity

Optimized for producing up to 18,000 cone per hour.

Handles a wide range of cone diameters, from 45 to 75 millimetres.

 

Applications

Ice cream cones

extrusion tunnel benefits
Tetra Pak® Extrusion Tunnel M1.3

Grow your ice cream portfolio and gain higher product quality to a lower cost

  • Switch from rotary to inline filling – and gain the process time you need to produce advanced designs with multiple decorations
  • Go from horizontal to vertical hardening – and raise your product quality
  • Graduate from manual cone lifting to automated offloading – and streamline your plant
Tetra Pak® Extrusion Tunnel M1.3

Features

Tetra Pak® Ice Cream Filler A3

Tetra Pak® Ice Cream Filler A3

Switch from rotary to inline filling

Tetra Pak Ice Cream Filler A3 is a robust ice cream filling machine based on hygienic design and the highest level of consistent product quality, enabling:

  • Optimization of individual products
  • Outstanding process repeatability
  • Fast, safe cleaning
  • Easy, flexible mounting and replacement of stations
  • Very wide range of filling and decoration options
  • Optional servomotor control

Pick-and-place transfer system

Pick-and-place transfer system

Go from horizontal to vertical hardening

A dedicated pick-and-place system extracts cones from the filler and places them upright into hardening trays. This avoids the rough handling typical of manual systems, results in fewer damaged products and rejects and raises overall product consistency.

Extrusion Tunnel M1.3

Extrusion Tunnel M1.3

Tray-tunnel system for ice cream production

Extrusion Tunnel M1.3 consists of a continuous product plate conveyor loop system and a hardening tunnel. The air inside the hardening tunnel is cooled by an evaporator and circulated by fans to maximize the hardening effect. The product trays are placed on a conveyor chain and guided around the hardening tunnel on two parallel frames.

Cone off-loader

Cone off-loader

Graduate from manual cone lifting to automated offloading

The cone off-loader removes frozen cones from the trays, saving manual handling and, hence reducing operating costs. Eliminating operator inputs in the hardening tunnel improves operator safety and reduces injury risk.

Related lines

ice cream processing line

Medium capacity extrusion line for 18,000 ball-top cones/hr

Ice cream Product Development Centre

At the Tetra Pak Ice Cream PDC you can experiment with the latest ice cream processing solutions in a complete production environment at semi-industrial scale.

Explore our extrusion range

​​​​​​​​​​​​​​​​​​​​​​​Tetra Pak Extrusion Tunnel M3

Tetra Pak® Extrusion Tunnel M3 - ice cream products

The Tetra Pak® Extrusion Tunnel M3 is a tray tunnel system for the extrusion, shaping, filling, decorating and hardening of ice cream.

​​​​​​​​​​​​​​​​​​​​​​Tetra Pak Extrusion Tunnel A3

Tetra Pak® Extrusion Tunnel A3 - ice cream extrusion

Tray tunnel system for ice cream extrusion; shaping, filling, decorating and hardening of ice cream products.

Tetra Pak Ice Cream Sandwich unit A1

Tetra Pak® Ice Cream Sandwich unit A1

Tetra Pak Ice Cream Sandwich unit A1 produces ice cream sandwiches in fold-wrap packages. Wafers need to be rectangular with even surfaces.

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