Ventajas
Mezclador de alto corte dedicado a frijoles y pastas vegetales
La gama de Mezcladores de alto corte Tetra Pak® B200-500VAA, B300-1500VAA y B400-2500VAA para frijoles y pastas untables vegetales es la mejor solución para mezclar productos en esta categoría.
Le permite producir una mezcla de cualquier calidad deseada, ya sea gruesa, suave o si se deben mezclar partículas como trozos de verduras o hierbas. Las funciones están especialmente diseñadas para manipular garbanzos, así como frijoles y otras verduras de manera eficiente y sencilla.
Misma calidad, menor costo
- Bajos costos de producción, gracias a un proceso altamente eficiente y un rendimiento óptimo de los ingredientes
- Control completo sobre los parámetros de calidad, gracias a un exclusivo proceso de emulsificación de dos pasos y una herramienta de predicción
Flexibilidad ilimitada para producir de todo, desde salsas emulsionadas hasta productos untables hechos de frijoles y vegetales. Fácil de ampliar.
Características
Prediction tool
Ensure identical or enhanced product quality
Our prediction tool enables the replication and/or enhancement of any cold emulsion products. With an existing recipe as the starting point, it measures the size and distribution of droplets and generates the exact process parameters required to replicate it i.e. mixing time, speed and shear force. Just bring your sample to our Product Development Centre and we’ll tell (and/or show) you how to make it on our high shear mixer.
Dynamic HS mixing head
Full control over product quality parameters
Our patented technology allows high and low shear mixing in the same process. It gives you complete control over the speed, time and degree of shear force of your mixing. This means you can fine-tune the size and distribution of droplets in your product, and hence achieve the exact viscosity, mouthfeel and texture you want.
Double-shaft agitator
Ensures a homogenous end product
In this unit, a double-shaft agitator circulates product around the tank. Its counter rotating blades reach every corner of the tank, ensuring that all product passes evenly through the Dynamic HS mixing head, resulting in a homogenous end product regardless of viscosity.
Unique mixer design
Ingredient introduction 4 – 5 times faster than standard equipment
In this high shear mixer, the ingredients are introduced into the main body of the mixing vessel, rather than being fed directly into the high shear mixing head. This means there is no risk of over-shearing and the speed of ingredient introduction can be significantly higher than traditional mayonnaise production equipment.
Vacuum system
For rapid ingredient introduction and product deaeration
Ingredients are rapidly drawn into the mixing vessel by an independently controlled vacuum pump. This enables faster, more complete deaeration of the product and allows full control of the vacuum level inside the mixer.
Opciones
Multi-stage mixing head
In a batch plus set-up, a patented rotor stator inline mixing head is placed on the outlet string of the mixer – for creating the final emulsion. It combines the emulsification process with emptying, thereby shortening production time. Its mechanical design is hydro-dynamically balanced to allow very high speeds and narrow tolerances.
Twin-screw pump
In a batch plus set-up, this pump controls the flow of product from the mixing vessel into an inline multi-stage HS mixing head – creating the final emulsion. It can handle both low and high viscosity products, and works under extremely low suction pressures without risk for cavitation.
Control of ingredient inlet and product outlet
To produce mayonnaise continuously with a batch plus setup, it is possible to add control valves and flowmeters on all ingredient inlets and the product outlet. This increases capacity and further reduces the production cost per kilo of product.
Bin lifter
For easy lifting and loading
The bin lifter system is capable of lifting bins of 200 litres or 300 litres with the press of a button. The contents of the bin can be emptied automatically into the mixing tank through a large manway at the top. This provides a sanitary and ergonomic way to add ingredients such as beans, chickpeas and other vegetables.
Pressure Vessel
Pressure cooking at up to 135°C
By choosing a pressure vessel for the mixing tank, customers have the option of cooking under pressure at 3 bars giving temperatures of up to 135°C. Apart from giving an even shorter cooking time, this form of cooking can give other benefits such as preserving colour and taste.
Direct Steam Injection
Direct steam injection
If you want to heat up the contents of the mixer fast, there is the option of direct steam injection. We have developed our own design of nozzles to ensure a long working life. A sanitary steam system is used to ensure food safety.
Vibrating powder hopper
Reduces air incorporation; enhances product quality
In a batch or batch plus set-up where powdered ingredients are used, our patented vibrating powder hopper compresses the powder, preventing the formation of so-called ‘rat holes’. This significantly reduces the amount of air introduced along with the powder.
Automatización integrada
Aproveche al máximo su mezclador
Obtenga más funciones inteligentes e integración sin esfuerzo con la automatización sólida y perfecta basada en la tecnología Tetra Pak® PlantMaster, que incluye lo siguiente:
- Actualización de automatización para todas las variantes de receta en minutos, gracias al etiquetado de los ingredientes
- Cambios de programa CIP (limpieza en el sitio) fáciles y rápidos con la asistencia a distancia del ingeniero de procesos, sin necesidad de acudir al sitio
- Agregado de polvos más rápido
- Menos pérdidas de producto
- Menos interrupciones o de menor duración
- Trazabilidad completa e inocuidad alimentaria incomparable
