メリット
豆と野菜スプレッド専用のハイシェアミキサー
豆と野菜スプレッド用のテトラパック® ハイシェアミキサー B200-500VAA、B300-1500VAA、および B400-2500 VAA は、このカテゴリの混合製品に最適なソリューションです。
粗いペースト、クリーミーなペースト、または粒状の野菜やハーブ混合のいずれでも、目的とする品質のミックスを生産できます。これらの機能は、ひよこ豆などの豆類や野菜も効率よく簡単に処理できます。
低コストで安定した品質
- 高効率なプロセスと材料に対する最適な生産量により実現する、低い製造コスト
- 独自のツーステップ乳化プロセスと予測ツールが実現する、品質パラメーターの完全制御
乳化ソースから豆類や野菜のスプレッドまで、あらゆる製造で柔軟性が無限に広がります。 簡単にスケールアップできます。
特長
Prediction tool
Ensure identical or enhanced product quality
Our prediction tool enables the replication and/or enhancement of any cold emulsion products. With an existing recipe as the starting point, it measures the size and distribution of droplets and generates the exact process parameters required to replicate it i.e. mixing time, speed and shear force. Just bring your sample to our Product Development Centre and we’ll tell (and/or show) you how to make it on our high shear mixer.
Dynamic HS mixing head
Full control over product quality parameters
Our patented technology allows high and low shear mixing in the same process. It gives you complete control over the speed, time and degree of shear force of your mixing. This means you can fine-tune the size and distribution of droplets in your product, and hence achieve the exact viscosity, mouthfeel and texture you want.
Double-shaft agitator
Ensures a homogenous end product
In this unit, a double-shaft agitator circulates product around the tank. Its counter rotating blades reach every corner of the tank, ensuring that all product passes evenly through the Dynamic HS mixing head, resulting in a homogenous end product regardless of viscosity.
Unique mixer design
Ingredient introduction 4 – 5 times faster than standard equipment
In this high shear mixer, the ingredients are introduced into the main body of the mixing vessel, rather than being fed directly into the high shear mixing head. This means there is no risk of over-shearing and the speed of ingredient introduction can be significantly higher than traditional mayonnaise production equipment.
Vacuum system
For rapid ingredient introduction and product deaeration
Ingredients are rapidly drawn into the mixing vessel by an independently controlled vacuum pump. This enables faster, more complete deaeration of the product and allows full control of the vacuum level inside the mixer.
オプション
Multi-stage mixing head
In a batch plus set-up, a patented rotor stator inline mixing head is placed on the outlet string of the mixer – for creating the final emulsion. It combines the emulsification process with emptying, thereby shortening production time. Its mechanical design is hydro-dynamically balanced to allow very high speeds and narrow tolerances.
Twin-screw pump
In a batch plus set-up, this pump controls the flow of product from the mixing vessel into an inline multi-stage HS mixing head – creating the final emulsion. It can handle both low and high viscosity products, and works under extremely low suction pressures without risk for cavitation.
Control of ingredient inlet and product outlet
To produce mayonnaise continuously with a batch plus setup, it is possible to add control valves and flowmeters on all ingredient inlets and the product outlet. This increases capacity and further reduces the production cost per kilo of product.
Bin lifter
For easy lifting and loading
The bin lifter system is capable of lifting bins of 200 litres or 300 litres with the press of a button. The contents of the bin can be emptied automatically into the mixing tank through a large manway at the top. This provides a sanitary and ergonomic way to add ingredients such as beans, chickpeas and other vegetables.
Pressure Vessel
Pressure cooking at up to 135°C
By choosing a pressure vessel for the mixing tank, customers have the option of cooking under pressure at 3 bars giving temperatures of up to 135°C. Apart from giving an even shorter cooking time, this form of cooking can give other benefits such as preserving colour and taste.
Direct Steam Injection
Direct steam injection
If you want to heat up the contents of the mixer fast, there is the option of direct steam injection. We have developed our own design of nozzles to ensure a long working life. A sanitary steam system is used to ensure food safety.
Vibrating powder hopper
Reduces air incorporation; enhances product quality
In a batch or batch plus set-up where powdered ingredients are used, our patented vibrating powder hopper compresses the powder, preventing the formation of so-called ‘rat holes’. This significantly reduces the amount of air introduced along with the powder.
組み込みオートメション
お客様のミキサーを最大限に活用
テトラパック® プラントマスターテクノロジーに基づいたシームレスで堅牢な自動化により、よりスマートな機能と簡単な統合を手に入れましょう。具体的に、次のような機能があります。
- 成分のタグ付けにより、すべてのバリエーションレシピを数分で自動更新
- プロセスエンジニアのリモート サポートを利用したCIP プログラムの迅速かつ簡単な変更 - エンジニアの現場訪問不要
- 迅速な粉末添加
- 少ない製品ロス
- より少ない / より短い停止時間
- 完全なトレーサビリティと妥協のない食品の安全性
