メリット
テトラパック® パスチャライザー D ベースは、1 時間当たり最大 15,000 リットルの処理能力を必要とする乳業メーカーのために特別に開発されています。この殺菌装置は従来よりもシンプルで、オペレーターは、テトラパックの最新オートメーションプラットフォームを利用したスマートコントロールのメリットを実感できます。インテリジェントな自動制御機能によって、この殺菌装置は機械と人間の能力の両方を強化します。すべての段階でオペレーターの介入を考慮して設計されているため、簡単かつ安全に使用でき、最小限のダウンタイムで保守も簡単に実行できます。製造と安全な操作のすべてにわたり高度な自動制御が、信頼できる成果を繰り返し提供します。テトラパックパスチャライザー D ベースは、高水準な食品の安全を提供します。
主なデータ
最大 15,000 リットル/時の処理能力を必要とする乳業メーカーのために特別に開発。
処理能力
牛乳最大 15,000 リットル/時
用途
市乳、ヨーグルト牛乳、クリーム、その他の低酸性液体乳製品の連続加工処理と殺菌のために設計。
毎日の乳製品用途向けのシンプルでありながらスマートな低温殺菌
- フットプリントを最小限に抑えるコンパクトな設計
- 安全で簡単な操作
- 牛乳、ヨーグルトミルクまたはクリーム用途に適合
特長
Application-specific designs
Fit for purpose for milk, yoghurt or cream
The unit has a brand new pasteurizer configuration with a simple design based on standardized building blocks. Though simple, it is built with integrated CIP and smart control. Standardized solutions give value for money and are simple to order. The pasteurizer is designed for dairy applications and offers the following capacities:
- Milk and yoghurt milk pasteurization: 5,000 l/h or 10,000 l/h
- Cream pasteurization: 2,500 l/h or 5,000 l/h
Full production overview
Dashboard set-up gives quick overview
Advanced automated control ensures reliable results time after time. The heating unit is controlled and monitored from the large screen of the operator panel. Thanks to the automated system, all the operator needs to do is select the pre-set parameters and required functions. The unit will continuously log pasteurization temperature, flow and the position of the flow diversion valve. This logging system also stores useful production data for traceability purposes.
Pressure differential
Ensures food safety
A booster pump creates a differential pressure between the pasteurized and unpasteurized side of the unit to minimize the risk of contamination. To further enhance safety, this differential can be monitored by optional pressure transmitters. If these transmitters register that the differential has been lost, the product is automatically diverted back to the balance tank for recirculation.
Integrated CIP system
Spend more time producing and less time cleaning
The integrated CIP system is for cleaning the pasteurizer and connected sub-modules. The whole circuit is cleaned with one CIP program. Before the start of CIP, the inlet pipes for acid and caustic are manually connected to the balance tank for automated dosing of concentrate. During production runs, the same inlet pipes are manually connected to waste discharge to avoid mixture with products.
Compact yet service friendly design
Easy and safe to use and maintain
The unit is created with operators in mind, which makes it easy and safe to use and simple to maintain. The footprint has been minimized by integrating the holding cell neatly into the unit. Despite being compact, the design remains service-friendly with dedicated “step-in” areas at strategic points.
オプション
Complete pasteurization line from Tetra Pak®
Prepared for connection to sub-units
Create a flexible processing line for milk and cream pasteurization. The pasteurization unit is designed to efficiently work together with a separator, homogenizer and standardization unit from Tetra Pak®. To have a line where all parts fit together ensures robust separation, stable standardization, and homogenization with low maintenance and energy consumption. For processing of yoghurt milk, a spiral holding cell can also be included for a longer holding time. This will create a flexible processing line for milk and cream pasteurization.
