灵感创新

如今的冰淇淋爱好者追求更加丰富的体验。更多口味、更加奢华、更多惊喜。作为冰淇淋生产商,这对您意味着什么?

 

灵感创新帮助您满足消费者对新体验的期望。

灵感创新

如今的冰淇淋爱好者追求更加丰富的体验。更多口味、更加奢华、更多惊喜。作为冰淇淋生产商,这对您意味着什么?

 

灵感创新帮助您满足消费者对新体验的期望。

优势

樱桃和葡萄干

适用于任何类型的添加物

易碎、粘稠还是绵软? 从肉桂和巧克力片到朗姆酒葡萄干和樱桃,利乐®果粒添加机4000 A3可以处理任何原料。这意味着您可以自由发挥创意 – 创造出消费者渴望品尝的革新性美味冰淇淋产品。

果粒添加机顶部

接近目标值

直接驱动、不断旋转的搅拌器、星形出口 – 我们的新型定量给料器专为完全控制添加物流而设计。您可以快速达到设定点,因此始终可以非常接近目标值。这样可以减少浪费和产品损耗。

果粒添加机搅拌器

能耗降低高达11%

有望降低能耗。利乐®果粒添加机4000 A3的搅拌器和螺旋输送器电机比IE3监管标准*节能11%。该定量给料器的能效等级为IE5+,能效等级颇高。
* 根据电机供应商NORD Drivesystems的数据。

概览

连续、精确地将添加物注入冰淇淋中。

产能:

- 添加物吞吐量:15至1200升/小时

- 产品流速:1000至10000升/小时

- 最大添加物粒径:32毫米

 

应用:

可将各种添加物(果粒、坚果、饼干、软糖、肉桂等)注入冰淇淋或其他食品(如花生酱、蛋黄酱或酸奶)中。

利乐果粒添加机4000 A3部件

特点

Stainless steel hopper

Secures an even inclusion flow

The simple, stainless steel hopper has a low loading height and  45° corners for good cleanability. The agitator, outlet pipe and patented star-shaped outlet secure an even flow of inclusions. The agitator does not oscillate – it rotates, which brings it closer to the auger and minimises the risk of blockage.

Wide range of augers

Wide range of augers

The perfect auger for every inclusion

A wide selection of augers are available, including designs with various pitch, core diameter and increasing pitch. Every auger is equipped with an ID chip for fast recognition to ensure that the optimal settings are used. 

Feed pump

Feed pump

Efficient and easy to clean

The user-friendly and energy-efficient feed pump is easy to disassemble for cleaning – it consists of four exchangeable parts. There is no piston. Instead, the lamellas rotate inside the rotor, and the dynamic speed control sensors automatically adjust to the lowest possible speed. This minimises wear on lamellas, compensates for funnel build-up and prevents overflow of accumulated ice cream.

Automatic regulation

Optimal dosing process – automatically

Thanks to the digital load cells, there is no need to calibrate the dosing manually. The doser has a self-learning algorithm to secure an optimal dosing process. 

Set point accuracy

Save with low product deviation

The loss-in-weight control system in combination with the correct auger enable high dosing accuracy. The doser returns to your set point quickly after disturbances or downtime and thanks to the low deviation (typically less than 3%), your set point can stay very close to your target value. This lets you reduce waste, avoid product giveaway – and save money.

Operator safety

Operator safety

A safe working environment

The hopper grid is designed according to the latest safety standards to secure operator safety. The holes in the grid are large enough for ingredients to be loaded, but narrow enough to protect operators. Furthermore, sensors add protection near unsafe areas.

HMI interface

HMI interface

Intuitive, user-friendly HMI

The high level of automation eases the workday for operators and makes production output less dependent on skills of individual operators. The dashboard of the intuitive HMI shows the most important production parameters and the Time to Refill feature helps operators plan their work.  

选项

Ventilated lamellas

Ventilated lamellas

Enables large inclusions

These lamellas are designed to ensure that all the air is released when running large inclusions such as cookies, which may have a lot of trapped air inside them. When the pressurised base product meets the cavity, it naturally replaces any air that may be present between the inclusions. The air then escapes through ventilation holes.

Magnetic grid

Magnetic grid

Minimises food safety hazards

The magnetic grid is designed to catch metal objects or particles which may have found their way into the inclusion packages. Although a rare occurrence, an error can have dramatic consequences. The magnetic grid minimises the risk of this ever happening.

Insulated hopper

Insulated hopper

Keeps inclusions frozen

The insulated hopper is useful when running soft inclusions, such as cookie dough, which are best injected frozen. The double walls help keep the inclusions frozen and thereby make sure they maintain their form and shape.

Dust covers

Dust covers

Protects the doser

The dust cover comes in two versions: stainless steel and see-through plastic. It is hinged at the rear, with an option to place the hinge on the right or left side

Pneumatic bridge breaker

Pneumatic bridge breaker

Prevents product build-up

The pneumatic bridge breaker is placed in the inlet funnel. With its vertical, continuous movement, the bridge breaker prevents build-up from sticky and dusty inclusions on the side walls of the funnel. 

Automatic CIP front cover

Automatic CIP front cover

Minimises the risk of damage to the pump

For best results when cleaning, all the tight tolerances inside the lamella pump should be released to enable thorough flush through. This is achieved with an automatic CIP front cover inside the pump’s closed system. This type of cover also guarantees the right pressure during operation, and thereby reduces wear and tear of pump parts during both operation and cleaning.

Comfort package

Comfort package

For convenience and ease of use

The comfort package consists of the following:

  • Radio-frequency Identification (RFID) of inserted dosing auger
  • Dosing auger in stainless steel (in lieu of plastic)
  • Air pressure monitoring gauge (for CIP front cover and bridge breaker)
  • Holder for lamellas, rotor, pump front cover and tools
  • Tools for dismantling feed pump
  • Dynamic speed control

Hopper outlet pipe

Hopper outlet pipe

For low-viscous inclusions

The hopper outlet pipe is made of plastic and has a tight fit with the auger. It is used to dose low-viscous, or even fluid, inclusions like marmalade.

不妨详细了解一下

果粒添加机、浆果和冰淇淋

工作原理

发现并了解!– 利乐®果粒添加机4000 A3的智能功能和特性如何带来出色的效果。

产品宣传册

获取产品宣传册

下载产品宣传册,了解技术规格和其他详细的产品信息。

了解我们的果粒添加机系列

利乐原料添加机A3

利乐®果粒添加机A3

果粒添加机的智能功能确保温和处理和精确配料,为您提供具有可靠一致的高质量产品。2000型支持10-200升/小时的产能,可轻松升级至3000型号,使产能达到40-700升/小时。

利乐®果粒添加机M3

利乐®果粒添加机M3

利乐果粒添加机为您提供了一种经济高效的解决方案,可实现配料的均匀分布与温和处理,以获得一致的产品质量。2000型支持10-200升/小时的产能,可轻松升级至3000型号,使产能达到40-700升/小时。

利乐®果粒添加机4000 A 2.0

利乐®果粒添加机4000 A2

对于从100到1200升/小时的高产能需求,利乐果粒添加机提供了一种灵活可靠的方式来实现配料和添加物的精确定量。给您带来的结果是产品质量提高和生产成本降低。

探索更多

冰淇淋和设计方案

产品研发中心,冰淇淋

产品研发中心,冰淇淋

在奥胡斯的利乐产品研发中心,您可在半工业规模的完整生产环境中试验冰淇淋产品加工解决方案。

奶牛,液罐,吃冰淇淋的男士和女士

冰淇淋生产和制造

冰淇淋生产和制造

我们为您提供冰淇淋生产的一站式服务,包括您所需的所有专业技术和设备,以满足快速变化的市场需求。

冰淇淋配料

冰淇淋配方及配料供应

冰淇淋配方及配料供应

利乐配料系统为一站式平台,可提供包括产品创意和配方开发在内的各种冰淇淋的加工和包装产品。

互联工厂、灌装机和数字球体

食品行业自动化和数字化解决方案

食品行业自动化和数字化解决方案

通过我们的食品行业自动化和数字化包装解决方案做出更好的决策。了解数字化如何提高食品安全、效率及其他方面。

联系我们

技术服务工程师培训

您是否对我们的解决方案和产品还有疑问,或者需要我们的专家建议?我们团队将竭诚为您提供服务!填写表格,我们会尽快回复。

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