优势
灵活而且经济高效，能满足今天以及未来的需求
- 显著削减运营成本——总拥有成本业内最低
- 获得最高的灵活性——不管是今天还是未来
- 确保始终如一的产品质量和食品安全
- 依托可靠的解决方案，获得知识丰富的合作伙伴的全面支持
新一代高剪切再循环混料机
新一代高剪切再循环混料机
采用嵌入式自动化技术，充分利用您的混料机
轻松整合更多智能功能。 基于利乐®工厂大师技术的无缝衔接及强大自动化能力，可确保全程可追溯性和最高标准的食品安全，并可优化混料过程，带来多种益处，包括：
- 得益于原材料标签，在几分钟内即可自动更新所有不同类型的配方
- 在工艺工程师的远程支持（无需亲临现场）下，即可快速、轻松地更改原位清洗程序
- 更快的粉末添加速度
- 更少的产品损耗
- 更少的停机次数、更短的停机时间
采用嵌入式自动化技术，充分利用您的混料机
轻松整合更多智能功能。 基于利乐®工厂大师技术的无缝衔接及强大自动化能力，可确保全程可追溯性和最高标准的食品安全，并可优化混料过程，带来多种益处，包括：
- 得益于原材料标签，在几分钟内即可自动更新所有不同类型的配方
- 在工艺工程师的远程支持（无需亲临现场）下，即可快速、轻松地更改原位清洗程序
- 更快的粉末添加速度
- 更少的产品损耗
- 更少的停机次数、更短的停机时间
How it works
新专利混料理念
- Liquid inlet
- Vacuum deaerator
- Product flow cone
- Removable sprayballs
- Circulation with twin-screw pump
- Patented vibrating powder hopper
- Patent pending switch injector
- Patent pending mixing head
- Product outlet
– and achieve lowest TCO in the industry
显著削减运营成本
- Cut energy consumption by reducing or eliminating downstream homogenization
- Reduce amount of equipment required for making concentrates – less to buy, less to clean
- Get quicker and more effective deaeration – for lower TCO, longer running times between CIP and efficient downstream process
- Ensure optimal utilization of ingredients and cut ingredient costs thanks to efficient mixing
- Shipped fully-mounted to cut installation cost and time
Patented combination handles wide range of products
获得最高的灵活性——不管是今天还是未来
- Flexible powder handling placement up to 10 metres from mixer
- Flexible capacities from 0-30,000 l/h finished product
- Flexible viscosities from 0-2,000 cP
- Flexible flow from 10-60 m3/h
- Flexible shear from 0 to 100,000 s-1
Secures product quality and food safety
新型智能真空除气器设计
The deaerator cone generates a larger surface area and a thinner product layer enables faster and more complete deaeration.
Inlet nozzles distribute product smoothly over the deaerator cone
The vacuum deaerator removes air since air bubbles expand in size in a vacuum while bubble density is decreased. This allows air bubbles to rise to the surface and be removed more quickly.
Accurate control of vacuum level:
- optimizes deaeration conditions
- minimizes foam formation
- independent of powder intake
有效的除气能节省能源和水
By eliminating separate deaeration step and reduce vacuum we save energy and water. A frequency-controlled vacuum pump lets you ramp down, saving energy and water. It lowers energy and water consumption and cuts your TCO by up to 25% and CO2 emissions by 30%.
新混合头带来了稳定的高质量
- 15 hits in a single pass
- Creates a finer, more stable emulsion – small droplet size prevents separation and sedimentation
- Achieves smaller droplet size and narrow particle size range
- Only solution in industry that achieves down to 1 micron droplet size
- Enables you to increase mixing speed without affecting pump energy consumption
配有专利型平衡转子/定子系统的混合头
- Three or five rotor/stator stages to meet your specific emulsion/homogenization needs
- Hydrodynamically balanced rotor allows operation at very high speeds and with very narrow tolerances – up to 100,000 s-1 shear
- Adjustable shear and variable speed – from high shear to no shear for sensitive ingredients
Significantly reduce air introduced with powder
专利型振动式粉料斗
The new patented powder hopper vibrates and compacts powder ingredients to remove air. The suspension and spring inside the hopper prevents formation of rat holes – a severe source of air incorporation. The patent-pending switch injector lets you add powder without vacuum for flexible placement. Double switch inlet for minor ingredients enables complex recipes and separation of allergens, etc.
独立控制的独特双螺杆泵
- Optimized twin-screw design
- Double outlet to optimize counter-pressure
- Pump inlet integrated into vacuum deaerator to optimize suction conditions
- Runs well even at low suction pressures without risk of cavitation
- Allows passage of large particles
- Handles viscosities from 0 to 2,000 cP
- Handles up to 6 bar back pressure
- Enables variable flow from 10-60 cubic metres/hr and runs well even at low flow rate
- Allows you to place powder handling up to 10 metres from mixer
