优势
利乐®大容量批次混料机配备了利乐®大袋液化器，是一个完整的批次混料机，具有定制的液化技术，可以处理结块，包括：
- 利乐®大袋液化器
- 除尘 ERS
- 搅拌罐
- 再循环混合和白利糖度监控
- 径向射流混合器
利乐®大袋液化器也可用于基于液压输送的批量解决方案，例如：
- 利乐®调配系统B-EXT
- 利乐®混料机RJCI 4X
产能：
利乐®大容量批次混料机有三种罐尺寸可供选择：5000、10000 和 15000 升。根据要求提供其他尺寸的罐。
典型的应用可以是：
装在大袋子里的粉末，例如糖、葡萄糖或柠檬酸。
快速清洁且经济高效的吨袋卸料和溶解
- 配有利乐吨袋液化器，可轻松卸载吨袋，处理困难、易结块的粉末原料，无需打碎结块或研磨
- 通过快速进料和有效溶解及混合粉末（如糖、葡萄糖或柠檬酸），可将批处理时间缩短 25%，批处理粘度可达 200 cP
- 低维护的单泵解决方案不仅增加了配方和生产计划的灵活性，还能降低成本
特点
Powder control and extraction
Reduce waste and improve work environment
An integrated powder control and extraction system with water mist prevents the presence of combustible dust in the dumping area during big bag unloading. This means virtually zero product loss since the collected product powder gets washed out into the product. It also improves the work environment and means fewer ATEX requirements.
Single-pump solution
Reduce costs with low maintenance
With fewer moving parts and no high-maintenance equipment, our liquefier helps to reduce costs and downtime for unplanned stops and maintenance significantly. Our solution requires just an annual change of the pump seal, taking only 30 minutes. This is in comparison to a mechanical lump breaker and screw conveyor, which require a maintenance procedure of approximately 8 hours, frequent checks, and manual cleaning of parts.
Fully wet cleanability
Increase flexibility in planning
All components can be fully cleaned during CIP since the entire solution is on the wet side. The interior is cleanable with no cleaning shadow, which reduces the risk of microbiological issues and cross-contamination. This also allows you to handle a variety of ingredients efficiently and flexibly, thanks to no carryover or residues of colours, flavours, or allergens into sequential batches. No manual cleaning is required.
径向射流混合器技术
无泡沫、无飞溅、无下沉
径向射流混合器喷嘴将液体高速喷入罐内，形成湍流进行搅拌。这就避免了机械搅拌器的缺点，其会因空气吸入量过多而产生泡沫。由于喷嘴产生的湍流，颗粒不会下沉并聚集在底部。另外值得一提的是，这些喷嘴在操作过程中不会形成高剪切力。这有助于维持产品质量。
喷射器技术
在入口处立即润湿
粉末在喷射器中立即开始润湿。独特的设计使我们能够利用文丘里效应产生真空，从而将原料在入口处吸入混料机。粉末倒入罐顶时，未溶解的粉末会沉在底部，时间一长便会导致堵塞。我们创新的喷射器技术和径向射流混合器可避免堵塞，实现粉末和液体的快速进料。
选项
Tubular heat exchanger
Reduce production time
For products or recipe steps requiring heating, the unit can be equipped with an optional tubular heat exchanger, which can reduce production time by dissolving the ingredient in water even faster.
